Circular Saw
MT-150NC Heavy Duty Circular saw machine for Stainless steel bar cutting
The requirement of raw material: Bending 3mm/M, strength 1250N/ mm2, hardness HRC35
Benefits at a glance
Main technical parameters:
|
Item |
Unit |
Specification |
|
Cutting range |
mm |
Bar: ￠40-￠150 Angle iron:40-105 |
|
Feeding length |
mm |
5 ～800 continuous cycle |
|
Screw feeding accuracy |
mm |
±0.02-0.03 |
|
Chucking method |
Horizontal, vertical |
|
|
Rotating speed |
rpm |
18-150（frequency conversion） |
|
Motor power |
kw |
15/6P（frequency conversion） |
|
Hydraulic system pressure |
mpa |
7(step less adjustable) |
|
Feeding drive |
kw |
1(AC servo motor ball screw) |
|
Cutting drive |
kw |
2(AC servo motor ball screw) |
|
Cooling |
Spray lubricating cooling or emulsion |
|
|
Hydraulic tank volume |
L |
100L |
|
Compressed air |
bar |
4-6 |
|
Chip removal method |
Automatic screw type removal |
|
|
Dimension |
mm |
H=1920 W=3100 L=7600 |
|
Net weight |
kg |
6380 |
Main component of origin
|
Item No. |
Name |
Origin |
|
01 |
Power unit |
Germany |
|
02 |
Feeding servo motor |
Mitsubishi |
|
03 |
Feeding servo drive |
Mitsubishi |
|
04 |
Cutting servo motor |
Mitsubishi |
|
05 |
Cutting servo drive |
Mitsubishi |
|
06 |
PLC |
Mitsubishi |
|
07 |
Frequency motor |
SIEMENS |
|
08 |
Main low voltage electrical components |
OMRON、Mitsubishi、Fuji、Schneider |
|
09 |
Cylinder and pneumatic component |
FESTO |
|
10 |
Main hydraulic components |
YUKEN & VICKES |
|
11 |
Spray system |
DETAL |
|
12 |
Main sealing |
NOK |
|
13 |
Touch panel |
Mitsubishi |
|
14 |
TCT cutting blades |
Kanefusa |
Cutting capacity and cost
Example cutting quantities： S45C 75*75*350mm：
|
Category |
Circular sawing machine |
|
Raw material size：mm |
75*75*6000 |
|
Material |
S45C |
|
Cutting length：mm |
350 |
|
Raw material delivery status |
As per international and domestic standards |
|
Sawing machine |
LJX-120 |
|
Sawing method |
One piece one time |
|
Blade specification: mm |
TCT: ￠425x2.7x60 |
|
Cutting speed: m/min |
90-120 |
|
Feeding length per tooth: mm |
0.05-0.06 |
|
Tool moving speed: mm/s |
4.51 |
|
Cutting time:（s） |
106/4.51=23.5 |
|
Chunk and loose time: （s） |
2 |
|
Other auxiliary time |
1.5 |
|
Feeding speed: m/min |
6 |
|
Feeding time:（s） |
350/100=3.5 |
|
Total time for cutting one piece:（s） |
23.5+2+1.5+3.5=30.5 |
|
Cutting quantity per shift |
60/30.5x60x8≈944pcs |
|
Cutting area per blade:㎡ |
30 |
|
Sectional area per piece:㎡ |
0.005625 |
|
Processing times per blade |
30/0.005625≈5333pcs |
|
Machine numbers one worker |
More than 2 |
|
Oil consumption :L/h |
0.03 |
|
Cost of cooling oil per hour: USD/h |
25x0.03=0.75 |
Remark: 8hours for one shift, and the feed per tooth is 0.06mm.
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